Project Management
Backed with vast network and extensive
expertise, SGNCO provides a range of project management services to its
clients. The services are designed for various stage of the projects right
from designing and building to construction and operation. Providing
completely tailor-made services, SGNCO coordinates with the clients for
different stages for reviewing, verification, inspection and approval
Our project management services include:
- Certification
- Technical, QA and commercial aspects review
- Pre-qualification of suppliers and sub-contractors
- Inspection plans preparation
- Suppliers QA / QC procedures review
- Inspection/expediting during manufacturing
- Witness tests
- Control of quantities, packing and marking
- Non-destructive testing
- Health, safety and environmental audits
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Project Monitoring Services
Th effect of Globalization is forcing
companies to outsource their operations to new suppliers. To ensure
requisite quality, reduced down time and reliability, it requires a advanced
and continuous on-site supervision at the suppliers' facilities.
SGNCO provides independent third party project monitoring services in which
we ensure on-site visiting and provide exact status report about the
respective situation. Possible problems are reported at an early stage to
assure quality and timely deliveries. Our services are designed to meet the
needs of industries, insurance companies, financial institutions and trade
companies to ensure:
- Supervision of manufacturing
- Correctness of transaction
- Minimise the investing risk
- Transportation and storage of equipment and installations
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SGNCO offers the following services:
- Project coordination
- On site clearance on man-day basis
- Consultancy during the entire project
- Budget control
- Auditing of accounts
- Quality control during manufacturing
- Loading and unloading inspection
- Materials Testing
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Quality Assurance and Quality Control Inspection
SGNCO offers independently QA/QC
inspection services that are performed to verify quality of materials,
components, structures or plants utilized in the complex industrial set-up
construction and/or operations. This service also intends to assure the
compliance of materials and structures in accordance with the contractual
specifications and related legislative regulations. QA/QC inspection
services are provided to manufacturer as well as purchaser.
Quality Assurance (QA) ensures that structure, components and materials are
in conformation with pre-stated quality standards. Whereas, Quality Control
(QC) tests supervises the manufacturers' final product to ensure requisite
quality. SGNCO provides both on-site as well as off-site testing services.
On-Site Activities Include:
- Audit of the QA programs involved in construction and/or
operation
- Review of the specifications and procedures utilized on the
construction site
- Monitoring the control materials to be used in construction
- On-site surveillance including non-destructive testing, visual
testing, performance testing etc.
- Monitoring of preventive maintenance system before and during
installation
- Organization and implementation of record retention systems
- Development of procedures to meet the requirements of regulatory
agencies.
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Off-Site Activities Include:
- Assistance in defining the QA program
- Review of the design, specifications, drawings and specified
standards to assure their compliance as per the regulatory
requirements
- Pre-award or pre-qualification surveys to meet legislative or
contractual requirements.
- Inspection, witnessing or verification of actions undertaken
during manufacturing
- Assistance in public hearings and standard review
- Performance of formal audits before and during manufacturing
- Organization of training courses in fields as QA, testing
methods, safety etc.
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Radiography (Conventional and Computed)
At SGNCO, we have years of expertise that
assists us in selecting the right radiography method to apply as per the
requirements of the applications. We consider exposure conditions, image
requirements and International Codes of conducts prior to selecting a
method. SGNCO uses sources like X-rays and gamma rays as well as computed
radiography (CR) and conventional radiography.
Conventional Radiography:
Conventional radiography is a non-destructive examination method for
detecting internal imperfections and corrosion. It is also used to measure
wall-thickness. In conventional radiography, a material is exposed to X-ray
or gamma-ray and the resulting image is captured on a photographic film. The
image is analyzed to find out the desired result. However, conventional
radiography has limitations for size and reproducibility.
Computed Radiography:
Computed Radiography exhibits a wide range of resolutions and throughput
capabilities. It uses a phosphor image plate instead of photographic film.
When the phosphor is excited by laser light, it emits light, which is
captured as digital information to form an electronic grey scale image. The
Image can be digitally enhanced for interpretation and measurements. It
takes only lower radiation dose to conduct computed radiography.

Risk Based Inspection
SGNCO offers tailor-made risk-based
inspection for the risk analysis and risk ranking of any plant equipment.
This inspection is subjected to generate information regarding the types of
damage inflicting on the industrial plants. Risk based inspection is
cost-effective, safer results and reliable.
Using advanced computer software, our experts collect the data from
inspection and analyze it with known industry facts to determine the risk
rating. This provides the clients with an opportunity to focus on the
maintenance resources for those plant parts, which contain higher risks.
SGNCO risk-based inspection projects include:
- Specifying and prioritizing the risk ranking level of the
equipment plant
- Determination of the respective risk acceptance level for the
equipment
- Assessment of process operations, material integrity and
degradation rates
- Reviewing technical specifications and materials of construction
- Provide gap-analysis and turn-around priorities
- Determination of the remaining life span of any plant
- Specifying the necessary inspection and maintenance tasks
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